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1187 lines
30 KiB
HTML
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30 KiB
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Replacing LED Boards
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DIY LED Boards
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<h1 id="replacement-led-pcbs">Replacement LED PCBs</h1>
|
|
<div class="admonition warning">
|
|
<p class="admonition-title">Warning</p>
|
|
<p>
|
|
If you're reading this, you probably know the basics of soldering, including SMD components.</p>
|
|
<p>If you're totally new to soldering, SMD might be a bit tricky. I'd suggest picking up an interesting keyboard project
|
|
(like the corne) and studying lots of youtube videos on the matter.</p>
|
|
<p>Just remember to use solder with flux (Kester 63/37 .031 inch leaded solder recommended), and to use a smoke absorber
|
|
for your safety (Hakko FA400-04 recommended). When in doubt, flux flux flux.</p>
|
|
</div>
|
|
<p>So, you want to manufacture your own LED PCBs? Well, here's a good way to go about that.</p>
|
|
<ol>
|
|
<li>Clone <a href="https://github.com/mnm-isola/wacca_ws2813">Isola's repo</a> or download the ZIP from the Code button.
|
|
<code>wacca_ws2813_rev20221021</code> is the revision we want. The main difference between revisions is that the capacitor at C9
|
|
is SMD instead of THT. If you need THT, the previous August revision will do just fine.</li>
|
|
<li><a href="https://www.kicad.org/download/">Download KiCad</a></li>
|
|
<li>Open <code>wacca_ws2813.kicab_pcb</code>.</li>
|
|
<li><code>File > Fabrication Outputs > Gerbers (.gbr)</code>. Set your output directory appropriately. </li>
|
|
<li>Click <code>Generate Drill Files...</code> and ensure that the drill units are in millimeters.
|
|
Click <code>Generate Drill File</code> and <code>Generate Map File</code>.</li>
|
|
<li>Click <code>Plot</code>.</li>
|
|
</ol>
|
|
<p>You should now have 13 files. Zip these files up and go to your favorite PCB manufacturer (I like JLCPCB). </p>
|
|
<p><strong>You need 60 PCBs to do a full replacement.</strong></p>
|
|
<p>It should be as simple as uploading the zip, clicking through, and purchasing.
|
|
I didn't change any of the default options other than making the PCB solder mask white.
|
|
It took a total of 7 days for 200 PCBs to be produced, ship, and arrive from China to California.
|
|
YMMV. About $45 for the PCBs and $47 for shipping.</p>
|
|
<p>If someone has a cool WACCA-related silkscreen, please give. Maybe one of each navigator.</p>
|
|
<p>Now that your PCBs are being fabricated, it's time to order the parts you'll need.
|
|
<a href="https://www.lcsc.com/">LCSC</a> is the recommended shop for these,
|
|
they ship right out of Shenzhen and it's quite quick, considering.</p>
|
|
<h3 id="bom-for-use-with-ws2813b-v5">BOM (for use with WS2813B-V5)</h3>
|
|
<table>
|
|
<thead>
|
|
<tr>
|
|
<th>Footprint</th>
|
|
<th>Parts</th>
|
|
<th>Size</th>
|
|
<th>Value</th>
|
|
<th>LCSC</th>
|
|
<th>Remark</th>
|
|
</tr>
|
|
</thead>
|
|
<tbody>
|
|
<tr>
|
|
<td>C1-C8</td>
|
|
<td>Not Needed</td>
|
|
<td>N/A</td>
|
|
<td>N/A</td>
|
|
<td>N/A</td>
|
|
<td>WS2813B-V5 do not require decoupling caps</td>
|
|
</tr>
|
|
<tr>
|
|
<td>C9</td>
|
|
<td>Tantalum Capacitor</td>
|
|
<td>7343</td>
|
|
<td>220uF</td>
|
|
<td><a href="https://www.lcsc.com/product-detail/Tantalum-Capacitors_Kyocera-AVX-TAJD227K010RNJ_C8024.html"><strong>C8024</strong></a></td>
|
|
<td>Optional but adds protection. 10V.</td>
|
|
</tr>
|
|
<tr>
|
|
<td>CN1, CN2</td>
|
|
<td>JST XA</td>
|
|
<td>3 pin</td>
|
|
<td>N/A</td>
|
|
<td><a href="https://www.lcsc.com/product-detail/Wire-To-Board-Wire-To-Wire-Connector_JST-Sales-America-B03B-XASK-1-LF-SN_C265055.html"><strong>C265055</strong></a></td>
|
|
<td>B03B-XASK-1(LF)(SN)</td>
|
|
</tr>
|
|
<tr>
|
|
<td>CN3</td>
|
|
<td>JST XA</td>
|
|
<td>4 pin</td>
|
|
<td>N/A</td>
|
|
<td><a href="https://www.lcsc.com/product-detail/Wire-To-Board-Wire-To-Wire-Connector_JST-Sales-America-B04B-XASK-1-LF-SN_C264994.html"><strong>C264994</strong></a></td>
|
|
<td>B04B-XASK-1(LF)(SN)</td>
|
|
</tr>
|
|
<tr>
|
|
<td>D1-D8</td>
|
|
<td>Worldsemi WS2813B-V5</td>
|
|
<td>N/A</td>
|
|
<td>N/A</td>
|
|
<td><a href="https://www.lcsc.com/product-detail/Light-Emitting-Diodes-LED_Worldsemi-WS2813B-V5_C965558.html"><strong>C965558</strong></a></td>
|
|
<td></td>
|
|
</tr>
|
|
<tr>
|
|
<td>R1, R2</td>
|
|
<td>0805W8F1000T5E</td>
|
|
<td>0805</td>
|
|
<td>100R</td>
|
|
<td><a href="https://www.lcsc.com/product-detail/Chip-Resistor-Surface-Mount_UNI-ROYAL-Uniroyal-Elec-0805W8F1000T5E_C17408.html"><strong>C17408</strong></a></td>
|
|
<td></td>
|
|
</tr>
|
|
<tr>
|
|
<td>U1, U2</td>
|
|
<td>MMBD1503A</td>
|
|
<td>N/A</td>
|
|
<td>N/A</td>
|
|
<td><a href="https://www.lcsc.com/product-detail/Diodes-General-Purpose_onsemi-MMBD1503A_C242273.html"><strong>C242273</strong></a></td>
|
|
<td></td>
|
|
</tr>
|
|
</tbody>
|
|
</table>
|
|
<p>So to do the math for you, to replace all of your lights, that's 60 PCBs you need.
|
|
<div class="highlight"><pre><span></span><code>60x C8024 [ships in multiples of 1]
|
|
120x C265055 [ships in multiples of 10]
|
|
60x C264994 [ships in multiples of 10]
|
|
480x C965558 [ships in multiples of 5]
|
|
120x C17408 [ships in multiples of 100, you'll have 80 extra]
|
|
120x C242273 [ships in multiples of 5]
|
|
</code></pre></div></p>
|
|
<p>The parts at the time of writing were $61.94 with $14.24 for slower shipping from China to California.</p>
|
|
<h2 id="soldering-it-all-together">Soldering it all together</h2>
|
|
<p>One way to shave a lot of time off mass producing these PCBs is to use solder paste and
|
|
order a stencil from <a href="https://www.oshstencils.com/">OSH Stencils</a>. Upload the gerber zip,
|
|
select the side that has all the LEDs as the top stencil (<code>wacca_ws2813_f_paste.gtp</code>),
|
|
and make frameless stainless steel 5mil. Should cost about $50.</p>
|
|
<p>Ordering the jig accessory can help as well,
|
|
but you can just use other PCBs to hold the position of the one you're squeegeeing.
|
|
Get some solder paste and apply it to the PCB using the stencil
|
|
(spread over stencil and squeegee. if no stencil, careful syringing),
|
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apply the SMD components, put it in a modified oven or on top of a modified clothes iron
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(or maybe you can use hot air at low flow)</p>
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<span class="git-revision-date-localized-plugin git-revision-date-localized-plugin-date" title="July 27, 2026 23:32:56 UTC">July 27, 2026</span>
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